Rabu, 14 Mei 2014

What To Know About Blow Molding

By Henry A. Parker


There are numerous procedures that go into manufacturing various goods. Blow molding is among those and is meant to produce hollow parts using plastic materials. Generally, there are three kinds done in this process: injection stretch, injection, extrusion.

This practice begins with melting plastic. This is then formed into a preform or parison. The former is used for injection and injection stretch procedures. Parison refers to plastic in a tube shape that includes a hole at the end for compressed air to pass through. This is clamped to the mold and the air is blown inside. Pressure from said air is strong enough to push plastic to fit the mold. After it has cooled and hardened, the mold opens and is ejected.

The first people verified to have used this process are William Kopitke and Enoch Ferngren. The concept of this technique is based on that of glassblowing. Kopitke and Ferngren created a blow-molding machine and in 1938, sold it to Hartford Empire Company. This is what launched the commercial-level of this process.

There was limitations in number and variety of products that led to a slower popularity. As soon as the production and variety rates improved, the amount of goods increase as a reaction. In America's soft-drink industry, plastic bottles being produced in 1977 were at zero. This number greatly increased to approximately ten billion by the year 1999. In the modern world, so many products are being made in this way and this number is expected to grow even more.

There are multiple typologies with this practice. Extrusion process, also known as EBM, involves the plastic being melted and later extruded in a tube that is hollowed out. The process might be intermittent or continuous. The kinds of products typically made with this approach: watering cans, automotive ducting, milk bottles, polyethylene hollow products, shampoo bottles and more.

Injection, or IBM, is employed for production of hollow glass, as well as plastic objects in big quantities. With this process, polymer is injection molded on a core pin, which is rotated to another station to be inflated and later cooled. This is the least used process of the three different kinds. There are two different methods commonly used for the injection stretch process: single and two stage.

All three kinds of this molding have disadvantages and advantages. Additionally, these are each used for the manufacture of varying products. This practice, overall, is very common today and seen in many industries.




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